CASE STUDY · CLEAN UTILITIES

Clean utilities backbone qualified and handed over.

As Validation Lead and Work Package Owner, Damgaard Solutions owned WFI, clean steam, clean air, and nitrogen for the M1 aseptic facility at Novo Nordisk Maaloev, from URS through process validation under EU GMP Annex 1.

ANNEX 1
GMP Framework
Grade C
Cleanroom Class
URS to PV
Validation Scope
Damgaard Solutions specialist inspecting a stainless steel clean utilities skid for the Novo Nordisk M1 aseptic filling facility at Maaloev
Challenge

A Clean Utilities Package on the Critical Path

Project M1 added a new aseptic filling capability into an existing Novo Nordisk site at Måløv, a brownfield environment where new clean utilities had to integrate with a live facility. The package covered pre-treatment water, WFI, clean steam, clean air, and nitrogen, all on the critical path for a Grade C aseptic operation under EU GMP Annex 1 and Novo Nordisk site standards.

The work demanded end-to-end ownership, from requirements and design review through qualification and process validation, while the schedule itself shifted. Changing business requirements, resource constraints, and external dependencies forced several milestones to be rescheduled without compromising quality or compliance.

Approach

End-to-End Ownership as Validation Lead and Work Package Owner

Damgaard Solutions held the clean utilities package as Validation Lead and Work Package Owner, carrying technical and validation responsibility across the full delivery cycle.

1. Requirements and design authority

Authored the URS and Engineering Specifications for the clean utilities package, developed validation plans and risk assessments, and led design reviews including approval of P&IDs and functional specifications.

2. Supplier and construction oversight

Led supplier assessment and selection, acted as primary technical and mechanical engineering contact, and oversaw construction activities on site.

3. Qualification and process validation

Executed FAT, SAT, IQ, OQ, PQ, and process validation, and planned and facilitated IV/OV test execution including test plan creation, documentation review, and approval.

4. Schedule and risk control

Tracked external dependencies early, established clear ownership to prevent milestone slippage, ran more frequent risk assessment cycles, and escalated blockers early to protect both quality and the revised timeline.

Results and Impact
Clean utilities package qualified and handed over in compliance with EU GMP Annex 1 and Novo Nordisk site standards.
WFI, clean steam, clean air, nitrogen, and pre-treatment water validated end to end.
Schedule adjustments absorbed without compromising quality or compliance.
P&IDs, functional specifications, and validation documentation reviewed and approved under site governance.
Cross-functional delivery coordinated across QA, Line of Business, engineering partners, and vendors.
On a brownfield aseptic project, the clean utilities package is rarely the headline, but it is on the critical path for everything downstream. Owning it end to end, through a shifting schedule, is what keeps the rest of the facility on track.
At a Glance
Client
Novo Nordisk
Site
Måløv, Denmark
Project Duration
From December 2023
Service Area
Clean Utilities
Scope
URS to process validation, as Validation Lead and WPO
Regulatory Framework
EU GMP Annex 1 · Novo Nordisk site standards
Systems Covered
Pre-treatment water, WFI, clean steam, clean air, N2
Outcome
Clean utilities qualified and handed over · Grade C
About the Specialist

Samsam Touranian is a Validation Lead and Work Package Owner at Damgaard Solutions, trusted to carry complex clean utilities and process validation scopes end to end. Working independently inside framework agreements, he makes well-founded technical decisions with minimal client oversight and keeps GMP delivery on pace under schedule pressure.

Client reference available on request.